Iron oxide, barium oxide or strontium oxide, binding agents such as polyamide 6, 11, 12 or PPS, plastic-bonded
Plastic-bonded
Can take almost any shape
Product
Can take almost any shape
Injected, plastic-bonded ferrite magnets can take almost any shape, exhibiting a certain degree of flexibility. However, this is not comparable with purely injected plastics without ferrite content. Thanks to the production method – injection molding – very high shape tolerances can be achieved. This can eliminate the need for additional processing steps. Moreover, it is possible to combine the magnets with insert parts in the same process step and create complex components – simplifying subsequent assembly.
Application Fields
Coupling
Huge variety of shapes
No further processing necessary
Insert parts can be overmolded directly
General
Cost-effective base material
Hard ferrite powder is chemically very resistant to alkalis and acids. There are restrictions due to the plastic material used. In contrast to sintered magnets, much more delicate geometries can be produced with plastic-bonded magnets. Usually no further mechanical processing is necessary.
Chemical Resistance
Largely Resistant
Motor oil
Organic solvents
Salts in aqueous solution
Conditionally Resistant
Uric acid > 10%
Not Resistant
Uric acid
Acids and alkalis
Production process
Two advantages combined
Plastic-bonded ferrite magnets consist of iron oxides and a binding agent. These injection-moulded hard ferrite magnets can be magnetized and assembled directly in the tool. Insert parts can be overmolded directly. Combinations with additional overmolding with plastics as connecting elements are also standard. The injection molding process combine all the benefits of pure plastic injection molding with the fourth dimension – magnetism.
Note
The plastic-bonded ferrite magnet is magnetized and assembled in the tool. The complete part can be produced in one operation.
TECHNICAL DATA
What the plastic-bonded hard ferrite magnet can do
Plastic-bonded hard ferrite magnets are relatively resistant to chemicals and can be preferentially aligned or magnetized directly in the injection molding tool.
Ferrite injection molded, anisotropic
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